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This gantry mill was a Techno-Isel Series I XYZ table outfitted with a Sherline
milling head. It is made of aluminum extrusions and equipped with 2mm-pitch
ballscrews and linear ball bearings. The mill had a working volume of 19.7 x 19.7 x 3.9 inches.
The table surface (made out of T-slotted extrusions) is 30 x 30 inches. I outfitted
the mill with a 13 x 10 inch tooling plate (with grid of
10-32 threaded holes) and a 3-inch Enco toolmaker's vise.
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I made an adapter plate to mount a Sherline milling head to
the Z axis. The Sherline milling head was equipped with the 10000 RPM pulley set, and
a quick-change motor mount of my own design (change from high to low
speed range in less than 30 seconds) based on the Sherline 10krpm mount. The spindle control
box was outfitted with a DigiSpeed controller card (control spindle speed
through the gcode program) and I added filter
cap across the spindle motor brushes to minimize electrical noise.
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The driver box had a 3-axis Xylotex card, a 30V switching power supply
(the maximum the Xylotex will handle), high-efficiency switching
converter for the 5V logic supply, a filtered power entry module, fuses
on both AC and DC, optoisolators on the input lines, ferrite EMI filter
beads on all output lines, and a metal EMI fan filter. Stepper cable
connectors had threaded locking rings (Radio Shack CB microphone plugs.)
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The mill was outfitted with Igus high-flex-life CNC-rated cables running
in Igus cable chain and trays. The spindle AC cord was separately
routed to minimize line noise.
It was capable of rapids at over 100 inches/minute, but I set the rapids at 60 in/min.
The overall size of the mill was 39 W x 35 D x 29 H.
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